Module QCMS · Metalya Core
Quality Control Management
Quality control inside every production phase, to catch defects and deviations where they occur.
Why it matters
In Metalya, production is controlled to a large extent through product quality control, to make sure every product meets the required standards. Continuous, detailed monitoring of the production phases identifies and corrects defects and deviations, so the final product meets both company and customer expectations. AI-based defect detection is available with Metalya Vision.
Defects caught at source
Checks inside each production phase find deviations where they occur, not only at the end.
Non-conformities under control
Non-conformities are recorded, analysed and resolved within the production process.
Traceable product quality
Quality can be traced for each product from the start to the end of production.
Key features
What it does
- 01
Real-time monitoring
Continuous control of production processes to identify and resolve anomalies quickly.
- 02
Quality data collection and analysis
Acquisition and detailed analysis of quality data from the production phases.
- 03
Statistical process control
Statistical techniques (SPC) keep production within the specified quality limits.
- 04
Non-conformity management
Identification and effective resolution of non-conformities in the production process.
- 05
Product traceability
Each product can be traced from the start to the end of production to safeguard quality.
- 06
Alignment with quality standards
Production processes are aligned with international quality standards.
- 07
Inspection and testing
Systematic quality checks are planned and carried out at the different stages of production.
- 08
Reports and dashboards
Reports and dashboards give a clear, detailed view of the quality of the production process.
- 01
Plan
Quality cycle per product and step: characteristics, limits, sampling.
- 02
Inspect
Quality orders and stages generated for production; results recorded at the station.
- 03
Control
Statistical process control on measured and machine values; rules flag trends and out-of-control points.
- 04
Contain
Defects assigned to lots; holds block them until a final resolution.
What it covers
Quality decided while the part is made.
Control plans, inspections and holds live on the same model as production — so a deviation is caught at the step that causes it, and the lots it affects are known at once.
- 01
Control plans
Quality cycles with operations and characteristics for each product and step, linked to the production routing.
- 02
Quality orders
Inspections generated from production, receiving or on demand, with their stages and history.
- 03
Defects and holds
Defect catalogues, defects assigned to lots, holds and final resolutions — with the trail of who decided what.
- 04
Instruments
Measurement instruments with calibration dates, so every result can be traced to a valid instrument.
Now with AI-driven defect detection
Quality control can be extended with Metalya Vision, which applies computer vision to the production line. Cameras observe parts and products, and the AI flags visible defects such as scratches, stains, cracks, missing parts or misalignment. Each detection becomes an event in Metalya, for example an alert or a non-conformity, linked to the product's traceability. Operators confirm or reject the flagged defects, and their feedback is used to retrain the model.
In the platform
One of the modules of Metalya Core. Every module shares one governed data model, so what happens here is immediately visible to planning, quality, materials and maintenance — and Metalya Studio adapts it to the way your plant works, with AI.
Works together with
- SPCStatistical Process ControlKeep process parameters within control limits and prevent deviations before they become defects.
- VISIONAI Vision & Defect DetectionThe factory that sees, follows and recognises: images and video turned into production events.
- MOMManufacturing Operations ManagementManage, monitor and control production, built on a detailed model of how each product is made.
Buy the foundation. Adapt the experience.
See Metalya on your own production scenario: your routings, your constraints, the screens your people need.