Industries · Metals & Fabrication

Heavy processes, precise records.

Metal processing and fabrication run on shared, energy-intensive equipment and material that must be traceable to its origin. Metalya plans the equipment, traces the lots and measures energy where it is used.

  1. 01Coil & sheet receipt
  2. 02Cutting
  3. 03Bending
  4. 04Welding
  5. 05Finishing & shipment

The context

What makes it difficult.

Laser and plasma cutting, press brakes, welding cells and paint lines; coils and sheets with mill certificates; customers who ask for material traceability and lead-time reliability.

  • 01

    Material certificates detached

    Heat numbers and certificates are filed separately from the parts they apply to.

  • 02

    Bottlenecks shift daily

    The constraint moves between cutting, bending and welding with the order mix.

  • 03

    Energy as an overhead

    Energy is a large cost, but nobody knows the consumption per order or piece.

  • 04

    Setups eat capacity

    Tool changes on press brakes and colour changes on paint lines are planned by hand.

Adapted with Studio

Experiences shaped for this floor.

Examples of screens and workflows teams compose on the core — without changing it.

  • A press-brake terminal showing the bend program, tooling and drawing for the active job
  • An energy board by machine and shift
  • A certificate lookup from finished part to source coil

Architecture

ERP & business systemsMetalya Core · APS · StudioMachines, PLC & equipment

See Metalya on a metals & fabrication scenario.

Bring your routings and constraints; we will show them running on the core and adapted for your teams.