Module EDMS · Metalya Core
Energy Data Management
Monitor, analyse and report energy consumption, from single machines to whole plants.
Why it matters
Metalya EDMS supports data-driven energy management, from real-time monitoring to actionable insights, to help control consumption and reduce costs. It collects data from different energy sources, including electricity, gas, water and renewables, and analyses it to reveal usage patterns, trends and inefficiencies. Lower consumption also means lower emissions and a smaller environmental footprint.
Visible energy consumption
From single machines to whole plants, consumption is measured and shown in real time.
Energy linked to production
Consumption is related to production schedules and peak periods to find savings.
Lower costs and emissions
Reducing consumption cuts energy costs and the plant's environmental footprint.
Key features
What it does
- 01
Real-time energy monitoring
Collects consumption data from electricity, gas, water and renewable sources, integrating with the existing infrastructure.
- 02
Complete visibility on energy usage
A view of consumption across the organisation, from individual equipment to entire facilities, showing usage patterns and opportunities for improvement.
- 03
Energy in line with production
Consumption is related to production schedules and peak demand periods, to support cost savings and efficiency gains.
- 04
Optimisation insights
Optimisation insights based on production schedules and consumption data help plan energy demand and adjust usage strategies.
- 05
Interactive dashboards
Dashboards, real-time visualisation and analysis tools help energy management teams work together and adjust energy usage proactively.
- 06
Analytics and reporting
Track energy performance indicators, monitor progress towards sustainability goals and support continuous improvement with transparent reporting.
- 01
Measure
Power signals from connected machines and meters.
- 02
Aggregate
Hourly energy usage per machine and work stage.
- 03
Attribute
Energy linked to the order, product and shift that used it.
- 04
Cost
Energy included in work-order and product cost.
What it covers
Energy per machine. Per stage. Per piece.
Power signals are folded into hourly usage per machine and per work stage — so energy stops being an overhead and becomes part of what each order costs.
Energy data is measured and attributed. Automatic optimisation against tariffs, weather or market prices is not part of the standard product.
- 01
Per machine
Hourly usage for each connected machine, alongside its rated power.
- 02
Per work stage
Usage attributed to the work stage running at the time — and so to its order and product.
- 03
In the cost
Energy flows into costing next to time, labour and material.
- 04
In dashboards
Energy views composed with Metalya Studio next to output and downtime.
From data to decisions
EDMS integrates with the existing infrastructure and processes the data it collects with analytical and machine-learning techniques, to bring out usage patterns, trends and inefficiencies that are hard to see in raw readings. The results are shared through dashboards and reports, so energy, production and management teams can decide together where to act. Transparent reporting on energy performance also helps the company demonstrate its commitment to corporate social responsibility.
Energy demand forecasts
Consumption patterns and production schedules support more reliable forecasts of energy demand. These forecasts help the company make commitments to energy suppliers and other stakeholders with greater confidence, reducing the risk of shortages or penalties. Production fluctuations and other changing conditions can be taken into account when energy usage strategies are reviewed.
In the platform
One of the modules of Metalya Core. Every module shares one governed data model, so what happens here is immediately visible to planning, quality, materials and maintenance — and Metalya Studio adapts it to the way your plant works, with AI.
Works together with
- IOTMachine ConnectionDirect, two-way connection with machines of different ages and technologies, in real time.
- MOMManufacturing Operations ManagementManage, monitor and control production, built on a detailed model of how each product is made.
- APSAdvanced Planning & SchedulingThe factory navigator: from customer order to shipment, planned on real capacity.
Buy the foundation. Adapt the experience.
See Metalya on your own production scenario: your routings, your constraints, the screens your people need.